Kayayyakin da aka Fito

Jerin BRM-DK

[BRM-A] / Foda Diamond Micron Series Blocky Series

Foda Mai Kaifi na Micron Diamond [BRM-B]

[BRM-GC] Foda Mai Tsabta Mai Girma Micron Diamond

BRD810- Boron Polycrystalline Diamond

[BRM-GQ] Foda Mai Ƙarfi Mai Girma ta Micron Diamond

[BRM-WSD] Foda Mai Diamond na Micron don Wayar Diamond

[BRM-PCD] Foda Diamond ta Micron don Haɗa PCD

[BRM-Z] Foda mai siffar Diamond da aka sake fasalin raga

[BRM-P] Foda mai lu'u-lu'u da aka niƙa

0102030405

Lu'u-lu'u mai siffar polycrystalline

Lu'u-lu'u mai siffar polycrystalline (PCD) wani abu ne mai haɗaka wanda ya ƙunshi lu'u-lu'u da simintin carbide, wanda yawanci ana samar da shi ta hanyar haɗa foda lu'u-lu'u da matrix ɗin simintin carbide ta hanyar ƙara wani adadin sinadarin haɗin gwiwa sannan a yi shi a ƙarƙashin yanayin zafi mai yawa da matsin lamba mai yawa.

Tuntube mu

Bayani

Aikace-aikace

Bayanan Samfura

Aika Imel

bayanin samfurin

(1) PCD a cikin aikace-aikacen motoci da sararin samaniya

Ana amfani da kayan aikin PCD a fannin kera motoci musamman wajen sarrafa siket ɗin injin, ramin fil, toshewar silinda, akwatin gearbox da sauransu. Saboda yawan sinadarin silicon da ke cikin waɗannan sassan (fiye da 10%), tsawon lokacin aikin da ake buƙata, da kuma juriyar kayan aikin PCD ya ninka na'urar carbide sau 1-50, kuma yana iya tabbatar da daidaiton girman sassan, kuma yana iya inganta saurin yankewa, ingancin injin da ingancin saman kayan aikin.

A fannin sararin samaniya, amfani da kayan aikin PCD da ke sarrafa kan silinda na aluminum alloy (AlSi2), saurin yankewa ya fi girma, da kuma tsawon rayuwar kayan aiki fiye da carbide mai siminti don inganta kusan sau 20, ingancin saman kayan aikin kuma an inganta shi sosai.

(2) PCD a aikace-aikacen masana'antar sarrafa itace

Sarrafa katako kuma muhimmin fanni ne na aikace-aikacen kayan aikin PCD. Tare da saurin haɓaka bangarorin roba (matsakaicin yawa na fiberboard, particleboard da bene na laminate, da sauransu), yana haɓaka buƙatar kayan aikin yankewa masu ƙarfi, ta yadda kayan aikin PCD za su maye gurbin kayan aikin katako na gargajiya a kasuwa a hankali.

Mafi girman Layer na Al2O3 na benen laminate yana da matuƙar illa ga kayan aikin carbide, kuma amfani da kayan aikin PCD na iya magance wannan matsala yadda ya kamata. Saboda haka, PCD a cikin babbar kasuwar masana'antar aikin katako yana da ƙarfin bene mai haɗaka da sarrafa fiberboard mai ƙarfi.

(3) PCD a cikin aikace-aikacen masana'antar sarrafa lantarki

Masana'antar lantarki wajen samar da allunan lantarki da aka buga da wutar lantarki tana ƙara zama mai wahala, kayan aikin da ake amfani da su gabaɗaya za su yi kama da burr, wanda ke shafar shigarwa da sanya sassan lantarki, kuma duk allon da aka buga ba shi da kyau; kayan aikin yanke carbide a cikin sarrafawa, gajeriyar rayuwa, saurin sarrafawa a hankali, ƙarancin inganci, rashin daidaiton injina. Amfani da kayan aikin PCD, ingantaccen sarrafawa, ƙarancin farashin sarrafawa, ana amfani da su sosai.

(4) PCD a cikin aikace-aikacen masana'antar yanke gilashi da sarrafa gilashi

Ana amfani da ƙafafun yankewa da aka yi da PCD musamman don yanke allon LCD na kayayyakin lantarki masu inganci da inganci, kuma a lokaci guda ana iya yanke gilashi don gini da motoci. An yi ƙafafun yankewa da ƙafafun yankewa da kayan PCD, wanda ke da fa'idodin daidaiton sarrafawa mai yawa, juriya ga lalacewa, daidaito mai kyau, da tsawon rai mai yawa a lokaci guda, wanda hakan ya sa ya zama madadin wukake na gilashi na yau da kullun da ƙafafun yanke gilashin carbide.

(5) PCD a cikin aikace-aikacen masana'antar kayan haɗin kai

Ta amfani da kayan aikin PCD don sarrafa kayan haɗin gilashi da aka ƙarfafa, tsawon rayuwar kayan aikin ya ninka na kayan aikin carbide da aka siminti sau 60, farashin sarrafa yanki ɗaya shine 1/20 na kayan aikin carbide da aka siminti, kuma daidaiton sarrafawa ya fi na carbide da aka siminti.

PCD

Kayan aikin yanke PCD

Ana keɓance kayan aikin yanke PCD don biyan buƙatun abokan cinikinmu na musamman ko buƙatu.

Ana amfani da kayan aikin yanke PCD galibi don yankewa da sarrafa ƙarfe marasa ƙarfe da ƙarfe kamar ƙarfe SI/Al, aluminum, jan ƙarfe da makamantansu.

Ana kuma amfani da su wajen yin injinan kayan da ba na ƙarfe ba kamar itace, graphite, yumbu, filastik, roba da sauransu, inda ake buƙatar juriya mai yawa ga gogewa da tsawon rai.

Kayan aikin yanke PCD

Ldeal don ruwan wukake na lu'u-lu'u, rufin gini da haƙa, masu yanke lu'u-lu'u don yanke gefen, abubuwan sakawa na PCD don juyawa da niƙa, sassan haƙa lu'u-lu'u don haƙa rami a cikin kayan haɗin gwiwa da allunan da'ira, da sauransu.

Halayen Aiki na PCD

(1) Babban taurin kai da juriyar lalacewa

PCD yana da tauri mai yawa, ƙarfin matsi mai yawa, kyakkyawan juriyar zafi da kuma juriyar lalacewa, yana iya kasancewa a cikin babban yankan don samun daidaiton injina mai girma da ingancin injina. Irin waɗannan halaye na kayan aikin PCD ana ƙaddara su ne ta yanayin lu'u-lu'u, tsarin yana da ƙarfi mai ƙarfi na ɗaurewa da alkibla, don haka lu'u-lu'u yana da ƙarfi sosai.

(2) Daidaiton injina mai girma

Kayan aikin PCD suna da ƙarancin faɗuwar zafi da kuma babban ƙarfin sassauƙa, don haka kayan aikin ba su da sauƙin lalacewa yayin aikin yankewa, kuma a lokaci guda, ana iya rage ƙarfin yankewa da zafin yankewa don inganta juriyar kayan aiki da saurin yankewa, don samun kyakkyawan saman injin.

(3) Babban ƙarfin lantarki mai zafi

Tsarin wutar lantarki na PCD yana da matuƙar ƙarfi, ya fi azurfa, jan ƙarfe, kuma ya fi carbide na siminti gabaɗaya, don haka yana da sauƙin wargaza zafi a lokacin yankewa, kuma zafin yankewa ya yi ƙasa.

PCD

LTM2200

Girman hatsi

Juriyar lalacewa

Wutar Lantarki Mai Amfani da Wutar Lantarki

Ƙarfin niƙa

1μm

IIIIII

IIIIIIII

IIIIIIII

Halaye:

1. Matsakaicin girman hatsi 1um.

2. Tsarin hatsi mai kyau na LTM2200 ya dace da aikace-aikace inda ake buƙatar kammala madubi saboda tsananin kaifin gefensa.

Aikace-aikace: Ya dace da niƙa da yanke ƙarfe na silicon na aluminum inda ake buƙatar juriya mai tsanani ga guntu, haka kuma don sarrafa titanium da composites.

LTM004

Girman hatsi

Juriyar lalacewa

Wutar Lantarki Mai Amfani da Wutar Lantarki

Ƙarfin niƙa

4μm

IIIIIIIIIII

IIIIIIII

IIIIIIII

Halaye;

1. Matsakaicin girman hatsi 4um.

2. Tsarin hatsi mai kauri 4-micron na LTM004 yana ba da ƙarin daidaito tsakanin aikin kayan aiki da juriya ga gogewa da guntu.

Aikace-aikace: Ya dace da yanke ƙarfe na aluminum inda ake buƙatar kammala saman tare da juriya mai ƙarfi.

LTM10

Girman hatsi

Juriyar lalacewa

Wutar Lantarki Mai Amfani da Wutar Lantarki

Ƙarfin niƙa

10μm

IIIIIIIIIII

IIIIIIII

IIIIIIIIIII

Halaye:

1. Matsakaicin girman hatsi 10μm.

2. LTM10 shine matakin PCD mai aiki wanda ya dace da aikace-aikace da yawa inda ake buƙatar daidaito mai kyau na tauri da juriya ga lalacewa.

Aikace-aikace: Mafi kyawun matakin inda ake yin gogewa da kammalawa da kayan aiki ɗaya. Ana ba da shawarar sosai ga ƙarfen aluminum mai ƙarancin yawa zuwa matsakaici.

LTM90

Girman hatsi

Juriyar lalacewa

Wutar Lantarki Mai Amfani da Wutar Lantarki

Ƙarfin niƙa

2-30μm

IIIIIIIIII

IIIIII

IIIIII

Halaye;

1. PCD mai samfuri da yawa tare da haɗin girman hatsi 2μm zuwa 30μm.

2. An yi shi ne da gauraye na musamman da fasahar haɗa zafi da matsin lamba ta musamman.

3. Samfurin yana da juriya sosai ga lalacewa da kuma juriyar zafi.

Aikace-aikace: Nasara wajen sarrafa manyan ƙarfe na silicon, haɗakar ƙarfe, da kuma tungsten carbide.

Jerin samfuran PCD na yau da kullun

Jerin Samfurin Takardar Haɗaɗɗen PCD tare da Layer ɗin Carbide Mai Siminti
Nau'i	Kauri na Layer na Lu'u-lu'u (mm)	Jimlar Kauri (mm)
Nau'i	Kauri na Layer na Lu'u-lu'u (mm)	0.5	0.6	0.8	1.0	1.6	2.0	3.2	5.0	8.0
LTM2200	0.3	√	√	√	√	√	√	√
LTM2200	0.5			√	√	√	√	√
LTM004	0.3	√	√	√	√	√	√	√
LTM004	0.5			√	√	√	√	√
LTM10	0.3	√	√	√	√	√	√	√
LTM10	0.5			√	√	√	√	√	√
LTM90	0.5			√	√	√	√	√	√	√

Lura:

1. Takardar da aka haɗa da kauri mai nauyin 0.5,0.6, da 0.8 ba ta samar da dukkan takardar ba, amma tana iya samar da yankewar hatsi ko 1/4 takardar;

2. Takardar da aka haɗa da kauri mai girman 1.0, 1.2 da 1.4 ba ta samar da dukkan takardar ba, amma tana iya samar da yankewar hatsi ko rabin takardar.

Kayayyakin da ke da kauri na 5.0 da 8.0 samfura ne na musamman.

Ana iya keɓance wasu girma dabam dabam da salo bisa ga buƙatar abokin ciniki

Girman hatsi	Juriyar lalacewa	Wutar Lantarki Mai Amfani da Wutar Lantarki	Ƙarfin niƙa
1μm	IIIIII	IIIIIIII	IIIIIIII