Nā Huahana i Hōʻike ʻia

Moʻo BRM-DK

[BRM-A] / Pauka Daimana Micron Series Blocky

[BRM-B] Pauka Diamond Micron i ʻoi ʻia

[BRM-GC] Pauka Daimana Micron Maʻemaʻe Kiʻekiʻe

BRD810- Boron Polycrystalline Diamond

[BRM-GQ] Pauka Diamond Micron Ikaika Kiʻekiʻe

[BRM-WSD] Pauka Daimana Micron no ka Uea Daimana

[BRM-PCD] Pauka Diamond Micron no ka Hana ʻana i ka PCD

[BRM-Z] Pauka Daimana Upena i Hoʻololi Hou ʻia

[BRM-P] Pauka Daimana ʻUpena Kuʻi

0102030405

Daimana Polycrystalline

ʻO ka Polycrystalline Diamond (PCD) kahi mea i hui pū ʻia me ka daimana a me ka carbide cemented, kahi i hana pinepine ʻia ma ka hōʻuluʻulu ʻana i ka pauka daimana me ka matrix carbide cemented ma ka hoʻohui ʻana i kahi nui o ka mea hoʻopili a laila sintering ma lalo o nā kūlana wela kiʻekiʻe a me ke kaomi kiʻekiʻe.

Kāhea iā mā˚ou

Wehewehena

Noi

ʻIkepili Huahana

Hoʻouna leka uila

wehewehe huahana

(1) PCD i nā noi kaʻa a me ka aerospace

Hoʻohana nui ʻia nā mea hana PCD ma ke kahua kaʻa no ka hana ʻana i ka ʻaoʻao o ka piston mīkini, ka lua pine, ka poloka cylinder, ka pahu pahu a pēlā aku. Ma muli o ke kiʻekiʻe o ka ʻike silicon o kēia mau ʻāpana (ʻoi aku ma mua o 10%), ʻo ke ola lawelawe o nā koi o ka mea hana, a me ka lōʻihi o ka mea hana PCD he 1-50 mau manawa o ka mea hana carbide, hiki ke hōʻoia i ka paʻa o ka nui o nā ʻāpana, a hiki ke hoʻomaikaʻi nui i ka wikiwiki ʻoki, ka pono o ka mīkini a me ka maikaʻi o ka ʻili o ka workpiece.

Ma ke kahua aerospace, ʻoi aku ka kiʻekiʻe o ka ʻoki ʻana o ke poʻo cylinder i ka hoʻohana ʻana i nā mea hana PCD e hana ana i ka alumini alloy (AlSi2), a ʻoi aku ka kiʻekiʻe o ka ʻoki ʻana, a ʻoi aku ka maikaʻi o ke ola o ka mea hana ma mua o ka cemented carbide ma kahi o 20 mau manawa, a ua hoʻomaikaʻi nui ʻia ka maikaʻi o ka ʻili o ka workpiece.

(2) PCD i nā noi ʻoihana hana lāʻau

He wahi koʻikoʻi nō hoʻi ka hana ʻana i ka lāʻau i nā noi mea hana PCD. Me ka wikiwiki o ka hoʻomohala ʻana o nā panela synthetic (medium density fiberboard, particleboard a me ka papahele laminate, a pēlā aku), e hoʻolalelale ana i ke koi no nā mea hana ʻoki paʻakikī loa, i hiki ai i nā mea hana PCD ke pani mālie i nā mea hana hana lāʻau kuʻuna ma ka mākeke.

ʻO ka papa waho loa o Al2O3 o ka papahele laminate he mea hoʻopōʻino loa ia i ka mea hana carbide, a ʻo ka hoʻohana ʻana i nā mea hana PCD hiki ke hoʻoponopono pono i kēia pilikia. No laila, ʻo ka PCD ma ka mākeke nui o ka ʻoihana hana lāʻau he papahele composite i hoʻoikaika ʻia a me ka hana ʻana i ka fiberboard paʻakikī kiʻekiʻe.

(3) PCD i nā noi ʻoihana hana uila

ʻOi aku ka koi o ka ʻoihana uila i ka hana ʻana o nā papa kaapuni paʻi uila, ʻo ka mea hana maʻamau i hoʻohana ʻia e loaʻa kahi burr, e pili ana i ka hoʻonohonoho ʻana a me ke kūlana o nā ʻāpana uila, a ʻaʻole nani ka papa kaapuni paʻi holoʻokoʻa; nā mea hana ʻoki carbide i ka hana ʻana, pōkole ke ola, lohi ka wikiwiki o ka hana ʻana, haʻahaʻa ka pono, a maikaʻi ʻole ka pololei o ka mīkini. ʻO ka hoʻohana ʻana i nā mea hana PCD, kiʻekiʻe ka pono o ka hana ʻana, haʻahaʻa nā kumukūʻai hana, a hoʻohana nui ʻia.

(4) PCD i nā noi ʻoihana ʻokiʻoki a me ka hana ʻana i ke aniani

ʻO ka huila ʻokiʻoki i hana ʻia me ka PCD ka mea i hoʻohana nui ʻia no ka ʻoki ʻana i nā pale LCD o nā huahana uila me ka pololei kiʻekiʻe, a i ka manawa like hiki ke ʻoki i ke aniani no ke kūkulu ʻana a me ke kaʻa. Hana ʻia ka mandrel a me ka huila ʻokiʻoki me ka mea PCD, nona nā pono o ka pololei o ka hana ʻana, ke kūpaʻa ʻana i ka ʻaʻahu, ke kūlike maikaʻi, a me ke ola lawelawe kiʻekiʻe i ka manawa like, e lilo ia i pani kūpono no nā pahi aniani maʻamau a me nā huila ʻokiʻoki aniani carbide.

(5) PCD i nā noi ʻoihana mea hui pū ʻia

I ka hoʻohana ʻana i nā mea hana PCD e hana i nā composites i hoʻoikaika ʻia me ke aniani fiber, ʻo kona ola mea hana ma kahi o 60 mau manawa o nā mea hana carbide cemented, ʻo ke kumukūʻai hana hoʻokahi ʻāpana he 1/20 o nā mea hana carbide cemented, a ʻoi aku ka pololei o ka hana ʻana ma mua o ka carbide cemented.

PCD

Nā hakahaka mea hana ʻoki PCD

Hiki ke hoʻopilikino ʻia nā hakahaka mea hana ʻoki PCD e hoʻokō i nā pono a i ʻole nā koi kūikawā a kā mākou mea kūʻai aku.

Hoʻohana nui ʻia nā hakahaka mea hana ʻoki PCD no ka ʻoki ʻana a me ka mīkini ʻana i nā metala non-ferrous a me nā hui like e like me nā hui SI/Al, alumini, keleawe a me nā hui like.

Hoʻohana ʻia nō hoʻi lākou e mīkini i nā mea ʻaʻole metala e like me ka lāʻau, graphite, keramika, palakiko, laholio a pēlā aku, kahi e pono ai ke kūpaʻa kiʻekiʻe i ka abrasion a me ke ola lōʻihi.

Nā hakahaka mea hana ʻoki PCD

ʻO Ldeal no nā pahi ʻoki daimana, ke kālai ʻana a me ka wili ʻana i ke kūkulu ʻana, nā mea ʻoki daimana no ka ʻoki ʻana i nā lihi, nā mea hoʻokomo PCD no ka huli ʻana a me ka wili ʻana, nā ʻāpana wili daimana no ka wili ʻana i nā lua i nā mea i hui pū ʻia a me nā papa kaapuni, a pēlā aku.

Nā ʻano hana o PCD

(1) Paʻakikī kiʻekiʻe a me ke kūpaʻa ʻana i ka ʻaʻahu

He paʻakikī kiʻekiʻe ko PCD, ikaika compressive kiʻekiʻe, conductivity thermal maikaʻi a me ke kūpaʻa ʻaʻahu, hiki ke ʻoki wikiwiki i ka ʻoki ʻana e loaʻa ai ka pololei o ka mīkini a me ka pono o ka mīkini. ʻO kēlā mau ʻano o nā mea hana PCD i hoʻoholo ʻia e ke kūlana kristal daimana, he ikaika ka ikaika o ke ʻano a me ke kuhikuhi ʻana, no laila he paʻakikī kiʻekiʻe loa ke daimana.

(2) Pololei mīkini kiʻekiʻe

He haʻahaʻa ka coefficient hoʻonui wela o nā mea hana PCD a he kiʻekiʻe ka modulus o ka elasticity, no laila ʻaʻole maʻalahi ka hoʻololi ʻana i nā mea hana i ka wā o ke kaʻina ʻoki, a i ka manawa like, hiki ke hoʻemi ʻia ka ikaika ʻoki a me ka mahana ʻoki e hoʻomaikaʻi i ke kūpaʻa o ka mea hana a me ka wikiwiki o ka ʻoki ʻana, i mea e loaʻa ai ka ʻili mīkini maikaʻi.

(3) Ke alakaʻi wela kiʻekiʻe

He kiʻekiʻe loa ke alakaʻi wela o PCD, ʻoi aku ka maikaʻi ma mua o ke kālā, ke keleawe, a ʻoi aku ka kiʻekiʻe ma mua o ka carbide cemented maʻamau, no laila he maʻalahi ke hoʻokuʻu i ka wela i ke kaʻina hana ʻoki, a ʻoi aku ka haʻahaʻa o ka mahana ʻoki.

PCD

LTM2200

Ka nui o ka palaoa

Ke kū'ē ʻana i ke komo ʻana

Ka Hoʻokele Uila

Ka hiki ke wili

1μm

IIIIII

IIIIIIIII

IIIIIIIII

Nā ʻano:

1. 1um ka nui o ka palaoa maʻamau.

2. He kūpono ka ʻano palaoa maikaʻi loa o LTM2200 no nā noi kahi e pono ai nā hoʻopau aniani ma muli o kona ʻoi loa o ka lihi.

Nā Hoʻohana: Kūpono no ka wili ʻana a me ka ʻoki ʻana i nā hui alumini silicon kahi e pono ai ke kūpaʻa chip koʻikoʻi, no ka mīkini ʻana i ka titanium a me nā composites.

LTM004

Ka nui o ka palaoa

Ke kū'ē ʻana i ke komo ʻana

Ka Hoʻokele Uila

Ka hiki ke wili

4μm

IIIIIIIIIIII

IIIIIIIII

IIIIIIIII

Nā ʻano;

1. 4um ka nui o ka palaoa maʻamau.

2. Hāʻawi ka ʻano palaoa maikaʻi 4-micron o LTM004 i ka hoʻohui i ka hāʻawi ʻana i ke kaulike kūpono ma waena o ka hana o ka mea hana a me ke kūʻē ʻana i nā ʻōpala a me nā ʻāpana.

Nā Hoʻohana: Kūpono no ka ʻoki ʻana i nā mea hao alumini kahi e pono ai ka hoʻopau ʻili kiʻekiʻe me ke kūpaʻa ʻaʻahu kiʻekiʻe.

LTM10

Ka nui o ka palaoa

Ke kū'ē ʻana i ke komo ʻana

Ka Hoʻokele Uila

Ka hiki ke wili

10μm

IIIIIIIIIIII

IIIIIIIII

IIIIIIIIIIII

Nā ʻano:

1. 10μm ka nui o ka palaoa awelika.

2. ʻO LTM10 ka papa PCD hana kūpono no nā noi he nui kahi e pono ai ke kaulike maikaʻi o ka paʻakikī a me ke kūpaʻa ʻana i ka ʻaʻahu.

Nā Hoʻohana: ʻO ke ʻano kūpono kahi e hana ʻia ai ka roughing a me ka hoʻopau ʻana me kahi mea hana hoʻokahi. Paipai nui ʻia no nā mea hoʻohuihui alumini haʻahaʻa a waena.

LTM90

Ka nui o ka palaoa

Ke kū'ē ʻana i ke komo ʻana

Ka Hoʻokele Uila

Ka hiki ke wili

2-30μm

IIIIIIIIII

IIIIII

IIIIII

Nā ʻano;

1. He PCD multi-model me ka hui pū ʻana o nā nui palaoa 2μm a 30μm.

2. Hana ʻia ia me nā hui kūikawā a me ka ʻenehana hana hoʻohuihui wela kiʻekiʻe a me ke kaomi kiʻekiʻe.

3. He kiʻekiʻe loa ke kūpaʻa o ka huahana i ka ʻaʻahu a me ke kūpaʻa wela.

Nā Hoʻohana: Holomua i ka mīkini ʻana i nā mea hui alumini silicon kiʻekiʻe, nā composites matrix metal, nā carbides tungsten.

Moʻo huahana maʻamau PCD

Nā Moʻo Huahana Pepa Hui Pū ʻia PCD me ka Papa Carbide Cemented
ʻAno	Ka Mānoanoa o ka Papa Daimana (mm)	Mānoanoa Holoʻokoʻa (mm)
ʻAno	Ka Mānoanoa o ka Papa Daimana (mm)	0.5	0.6	0.8	1.0	1.6	2.0	3.2	5.0	8.0
LTM2200	0.3	√	√	√	√	√	√	√
LTM2200	0.5			√	√	√	√	√
LTM004	0.3	√	√	√	√	√	√	√
LTM004	0.5			√	√	√	√	√
LTM10	0.3	√	√	√	√	√	√	√
LTM10	0.5			√	√	√	√	√	√
LTM90	0.5			√	√	√	√	√	√	√

Hoʻomaopopo:

1. ʻAʻole hāʻawi ka pepa hui me ka mānoanoa holoʻokoʻa o 0.5,0.6, a me 0.8 i ka pepa holoʻokoʻa, akā hiki ke hāʻawi i ka ʻoki ʻana i ka palaoa kinfe a i ʻole ka pepa 1/4;

2. ʻAʻole hāʻawi ka pepa hui me ka mānoanoa holoʻokoʻa o 1.0, 1.2 a me 1.4 i ka pepa holoʻokoʻa, akā hiki ke hāʻawi i ka ʻoki ʻana i ka palaoa kinfe a i ʻole ka hapalua pepa.

ʻO nā huahana me ka mānoanoa holoʻokoʻa o 5.0 a me 8.0 he mau huahana i hoʻopilikino ʻia.

Hiki ke hoʻopilikino ʻia nā nui a me nā kaila ʻē aʻe e like me ke noi a ka mea kūʻai aku

Ka nui o ka palaoa	Ke kū'ē ʻana i ke komo ʻana	Ka Hoʻokele Uila	Ka hiki ke wili
1μm	IIIIII	IIIIIIIII	IIIIIIIII